Booster cylinder

Booster Booster Pressurized Booster Principle Pressurized cylinder is an improved combination of the advantages of the cylinder and the cylinder. The hydraulic oil is strictly isolated from the compressed air. The piston rod inside the cylinder automatically starts after contacting the workpiece. The action speed is fast, and it is more than pneumatic transmission. Stable, simple cylinder device, easy to adjust output, under the same conditions can reach the high output of hydraulic machine, low energy consumption, soft landing does not damage the mold, easy to install and special pressurized cylinder can be installed at any angle 360 ​​degrees, the occupied space is small , Faults are less troubled by temperature rise, long life, low noise, and other core characteristics.

Booster Cylinder Operation The pressurization cylinder is a combination of a hydraulic cylinder and a supercharger, which uses the ratio of the supercharger's size to the cross-sectional area under pressure and the principle of Pascal's energy conservation. Because the pressure is constant, when the pressure receiving area changes from large to small, the pressure will also change with the principle of different sizes, so as to achieve the pressure effect of increasing the pressure of the air pressure to several times. Take the pre-pressurization booster cylinder as an example: When working pressure is on the surface of hydraulic oil (or piston), the hydraulic oil will compress air and flow to the pre-pressure stroke chamber. At this time, the hydraulic oil will promptly push the parts for displacement. When the working displacement meets the resistance greater than the pressure pressure, the cylinder Then, the operation is stopped. At this time, the pressurizing chamber of the pressurizing cylinder starts to pressurize due to the electrical signal (or pneumatic signal) to achieve the purpose of molding the product.

Features The gas-liquid booster cylinder is a combination of a hydraulic cylinder and a supercharger. The pure air pressure is used as the power source, that is, the booster + cylinder = pressurized cylinder.

Booster cylinders are characterized as follows:

high speed:

The movement speed is faster than the hydraulic transmission, and is more stable than the pneumatic transmission. Easy to use: The cylinder body is simple to install, the output adjustment is easy, and the use and maintenance are convenient;

Big output:

Under the same route conditions, the high output of the hydraulic press can be achieved, and the non-pure pressure system can be achieved;

Low price:

Unit price is lower than oil pressure system;

Easy to maintain:

Due to the simple structure, it is easier to maintain than oil pressure system;

Low energy consumption:

When continuously pressurizing or stopping the operation, the motor does not need to be continuously operated like a pure hydraulic system, so energy can be saved, and the power source is convenient and easy to take. The actual energy consumption is equivalent to 10%-30% of the hydraulic system;

No leakage:

Energy conversion is convenient, zero internal leakage can be achieved without worrying about environmental pollution;

Does not damage the module:

In order to meet the process requirements, the pressing pressure and working stroke can be adjusted steplessly within the specified range;

Easy to install:

There are many installation methods, which can be installed at any angle and position according to different work situations;

Soft landing:

Punching soft in place technology to make noise during operation and protect your mold;

Less faults:

No temperature rise in oil pressure system;

Small space:

Compared with ordinary cylinders and hydraulic stations, the occupied space area can be less than 50%;

Precautions Because the pressurized cylinder is often in high-speed operation, it is easy to cause machine wear, so it should be operated according to the operating instructions. The working temperature of the pressurized cylinder is about -5°C~60°C, and the operating speed is 50~1000mm/s. The normal operation of the pressurized cylinder should pay attention to the following points in use:

Keeping Clean Before inserting the booster cylinder into the air path, be sure to remove the dust and other debris from the piping and components first so as not to reduce the service life of the booster cylinder.

In the normal pressure range, the use of the cylinder during normal use must work within the working pressure range specified in the inspection report and must not exceed the specified working pressure.

Attention to the working environment of the pressurized cylinder The working cylinder in the working environment has been set at a temperature within the working environment. If the working environment needs to be changed due to work, it must be contacted with the technical personnel of the pressurized cylinder technology.

Since some of the components in the cylinder are iron, do not use it in a particularly complex environment for working conditions (such as contact with chemicals). Also, install an effective air handling element at the front of the cylinder ( Three-point combination) Lubrication and drainage during parallel connection.