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Control valve features introduced and structural concept analysis

Control valves are essential components used to regulate the flow, pressure, and level of a medium in various industrial processes. Depending on the position of the control signal, these valves automatically adjust their opening to manage the flow, pressure, or liquid level accordingly. Control valves can be categorized into three main types: electric, pneumatic, and hydraulic control valves. Each type is driven by an actuator—either electric or pneumatic—and works in conjunction with the valve body to achieve precise control. Regulating valves are typically divided into two main designs: direct single-seat and direct double-seat. The double-seat design allows for higher flow capacity, better stability under uneven conditions, and is especially suitable for applications involving large flows, high pressure drops, and minimal leakage. One of the key parameters in selecting a control valve is the flow coefficient, known as Cv. The Cv value represents the volume of water (with a density of 1 g/cm³) that can pass through a fully open valve when the pressure drop across it is 0.1 MPa. This is measured in tons per hour (t/h), and the Cv value is calculated using specific formulas depending on the fluid type. By referring to a Cv table, engineers can determine the appropriate nominal diameter (DN) of the valve. The flow characteristics of a control valve describe the relationship between the valve's opening and the flow rate when the pressure drop across the valve remains constant. There are three common types of flow characteristics: linear, equal percentage (logarithmic), and parabolic. The equal percentage characteristic is known for its excellent control performance. In this case, the change in flow caused by a unit stroke is proportional to the current flow rate, meaning that the relative change in flow is consistent across all positions. This makes it ideal for applications requiring high precision and stability, especially at low flow rates. The linear characteristic features a direct, proportional relationship between the valve's opening and the flow rate. However, the relative change in flow is greater at lower flow rates and smaller at higher ones, which can affect control accuracy in certain situations. The parabolic characteristic lies between the linear and equal percentage types, offering a balance of both. It provides smoother control than the linear type and better stability than the equal percentage at certain operating points. In summary, the equal percentage characteristic is generally considered the best in terms of regulation performance, offering stable and accurate control. The parabolic characteristic offers intermediate benefits, while the linear characteristic is simpler but less responsive in varying conditions. Choosing the right flow characteristic depends on the specific application requirements, ensuring optimal performance and efficiency in process control systems.

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