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PGS Grills
When you purchase a new outdoor barbecue for your patio, you should always thoroughly read the owner’s manual. Most brand new grills will require some assembly. So you’ll need to follow the installation instructions included in the owner’s manual.
Here are some potential issues with your grill's fire and some basic safety precautions for cooking on an outdoor gas grill. While this article pertains to PGS grills, many of it’s principles can be applied to most gas grills.Â
Before attempting to light your grill, inspect the hose or gas supply. If it is evident there is excessive abrasion or wear, or the hose is cut, it must be replaced prior to the grill being operated. Please contact your local dealer/distributor for the correct replacement gas hose.
Always open the lid completely before lighting the burner. This is to avoid trapping gas fumes, which could ignite. Do not stand with your head over the grill when lighting the burner.
We strongly suggest observing grill for two minutes before leaving. Small leaks and or spider fires can easily be remedied if caught immediately.Â
Immediately turn controls OFF to prevent gas buildup. Wait five minutes for gas to clear and try the above procedure again. If the burner does not light with the electronic ignition, light the burner with a match or other handheld ignitor. Under some adverse wind conditions it may be necessary to turn the grill or to light the burner via a vent opening under the grill head.
DO NOT TOSS A LIT MATCH INTO THE UNIT AND TURN THE GAS ON!
If the grill still fails to light, check the gas supply. You could be out of lp gas or the main gas supply for natural gas may have been turned off. If the lp tank has gas or the natural gas is turned on and the grill still will not light: check the electronic ignitor to make sure it is sparking. if not, check the battery in the module and also make sure the ignitor wire is connected both to the module and to the bottom of the electrode.
The grill may still light, but the obstruction does not allow full gas flow to the burner. Therefore, some gas will back up and escape at the venturi air shutter. This will ignite, causing flashback, which could also damage your grill.
Your PGS grill has fine mesh brass screening placed around the burner venturis to minimize this problem. Please DO NOT damage or remove these screens when you clean your burners. If you live in an area where spiders are plentiful, you should make it a point to clean the venturis often. You may want to spray around the bottom of your base with non-flammable insect repellent on a regular basis. To clean burners of spiderwebs correctly can require some amount of disassembly to access the venturi tubes (refer to the owner’s manual for complete instructions).
When you cook fatty foods over an open flame, you can expect flare-ups. Natural juices falling on the hot ceramic rock results in flame and smoke that give foods cooked on your grill that delicious outdoor flavor and appearance. Expect and encourage a MODERATE amount of flare-up. We suggest that you trim off excess fat before cooking. Excessive flare-ups occur when cooking extra fatty foods, or if cooking temperatures are too high.
To control flareups:
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Lighting Your Grill
Grill Problems
Possible Causes of Grill Problem
No Flame
Gas Shut off
Obstruction in Orifice(s)
Leak in Gas Train
No Gas in Tank or Not Connected to Gas Source
Low Flame
Leak in Gas Train
Obstruction in Orifice(s) or venturi’s
Natural Gas valve only turned part way
Burner gasket plugging venturis.
High Flame
Wrong Orifice Size for style Gas
Venturi Air shutter needs adjustment
Burner split
Flames out the Control Panel
Spider webs in Venturi tubes see page 20
Valve knobs won’t turn
Spider fire burnt out lubrication in valve
Lubrication dried out
Warped or bubbled Lower Casting
Burner burnt out and emitting too much flame in one area melting casting.
Burner left on for extended period of time
Wrong rock in casting causing build up of heat and melting casting
Venturi tubes not lined up with gas valves
Stainless Steel rusting
Grill placed near pool chemicals
Paint peeling
Aluminum Base – sprinkler/animal urine/chemicals
Grill won’t light w/module
No sound from Module – replace battery
Slight sound – cracked electrode or crack in wire - After dark – look for spark
Electrode Missing from Collector box
Electrode clip gave way and electrode fell out
Upper casting tipping or not fitting
Holes for hinge pins are uneven, casting rear edge bowed or uneven
If the Burner Fails To Light
Flashbacks
In many areas of the United States, spiders or small insects have been found to create "flashback" problems. The spiders spin webs and/or insects build nests in the grill's venturi(gas) tubes. The web and/or nests can lead to gas flow obstruction, which can damage your grill as it results in a fire in the venturi tubes(aka a flashback).
Flare-Ups
Helpful Tips for Taking Care of Your Grill
AEI Corporation
Issues Lighting a Gas Grill at Home>
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